Dexter, Missouri · Thursday, September 2, 2010
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Local biodiesel plant looking at new green fuel

Thursday, July 29, 2010
(Photo)
Mike McCoy photo
A new process for converting waste into synthetic diesel fuel is being given serious consideration by Global Fuels LLC of Dexter which currently produces biodiesel from chicken fat. The new process would produce a high grade of synthetic diesel using waste products such as corn stalks, rice hulls, sawdust wood chips and other wood waste.

Jerry Bagby, owner of Global Fuels, says the the local plant is studying the feasibility of converting the plant to the manufacture of the new "green" fuel. If Global Fuels moves forward on the conversion they would be the first full-scale plant in the world to use the new technology.

A meeting by 49 Green, the sole U.S. distributor for Denmark-based company Organic Fuel Technology, held July 27 at Southeast Missouri State University's River Campus drew approximately 50 people.

"Denmark is the world leader in alternative fuel technology while the United States is the champion of the world in producing waste," said Henning Bollerslev, president of 49 Green, who moved to Jackson 14 years ago from Denmark.

Organic Fuel Technology CEO Erik Andersen came from Denmark to show how his test plant works. It has been operating in Denmark for more than a year.

"Household waste is full of energy," Andersen said. "Instead of sticking it in the ground or burning it, we can make very nice green oil out of it."

Using microwaves, Andersen's plant turns a variety of materials, including straw, wood chips, plastics, tires and household trash, into diesel fuel.

The materials are compressed into pellets, then put into a reactor where minerals are added to start a chemical reaction. Microwaves are then used to heat the material until it turns into a gas, which goes through a condenser and turns into a liquid. The fuel is then refined. There are no emissions from the process and when natural materials are used, the ash produced can be reused as fertilizer, Andersen said.

Bagby said he has been working with 49 Green for the past five months on the changes the Dexter plant would have to make to convert to producing the new fuel. The availability of waste products in the area make the new process attractive to Global Fuels, Bagby stated.

Bagby cited the lack of federal subsidies for traditional biodiesel plants as another reason to make the conversion. Those subsidies were instrumental to the company when the plant opened three years ago. He said there was still a chance that Congress would pass the subsidies, but has failed to do so at this time.

There are other reasons to make the conversion, Bagby said.

"Biodiesel has limitations and has to be blended with other fuel," said Global Fuels plant manager Jason Harris. "This green fuel can replace foreign oil without relying on subsidies. It should cost consumers the same price as other fuel, if not less."

Bagby said the new fuel is cleaner and a higher grade. The new fuel also could be used in aircraft and jet engines which would be a "huge advantage", Bagby stated.

Bagby also stated that John Deere is working on a combine that would harvest both the corn and the stalks and keep them separated. The new plant would be an asset to farmers and lumber mills, Bagby said. He noted that a source of waste products would be the pulp mill at Wycliff, Ky.

There is still more study to be done, according to Bagby, who said there are no current facilities in this country or in Europe. He is, however, excited about the future of the snythetic diesel fuel.

At the meeting held in Cape Tuesday, Robinson Construction in Perryville expressed interest in producing the parts for 49 Green's waste-to-fuel systems.

"It's a ways down the road," Bagby stated, "The meeting in Cape was a step in that direction."

(Melissa Miller with the Southeast Missourian contributed to this story.)


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Another subsidy??

-- Posted by Dexterite1 on Thu, Jul 29, 2010, at 2:36 PM

Does anyone remember Stitses(sp?) failed tire to oil plant? Still there and never turned a dime.

-- Posted by bobby wayne on Thu, Jul 29, 2010, at 8:39 PM

As Bagby says, it's way down the road.

-- Posted by tonopahrick on Thu, Jul 29, 2010, at 9:28 PM

"Another subsidy??" Dexterite1 read the comment by the Plant Manager, it says clearly "This green fuel can replace foreign oil without relying on subsidies." Meaning I believe that a subsidy would not be required.

bobby wayne I have heard people mention that process, but to compare this system to that system is like comparing apples to oranges. Technologies to do these conversions have came a long ways since that process was built and that system produced a crude pyrolysis oil used only in boiler and heating oil applications I'm sure. Where this system will make that crude oil out of waste and then refine it to a consumable transportation fuel product. If the Stitse plant can convert the tires efficiently, with a low conversion cost, get carbon black as a by-product and a good crude oil to be converted into transport fuel or electricity, that plant would be good to convert over to do so. Also back when that plant was built no mandates existed for renewable fuels, nor did any incentives for doing so exist. Plus how much was crude oil and tire disposal then? Everyday in other countries tires and plastics are converted to fuels, and those companies have been doing so for several years. It is very possible with the right technologies.

tonopahrick when Bagby says a ways down the road what he means is if they wanted to start construction tomorrow to build this plant it would take over a year start to finish.

-- Posted by DexRes on Fri, Jul 30, 2010, at 1:59 PM

I also read that Congress could pass another subsidy and with Jo Ann Gladney in Congress that's a done deal.

-- Posted by Dexterite1 on Mon, Aug 2, 2010, at 2:43 PM

I love it....Termite making fun of Emerson for being in bed...literally...with a Union Trial Lawyer and whining about the same liberal views he votes for and supports.

So, subsidies are bad bad bad.....but socializing medicine, raising taxes, controlling banks and auto industries, and quadrupling a deficit are worthy of a vote?

Makes sense. Now start whining about how mean this website can be!

-- Posted by shannonhoon on Tue, Aug 3, 2010, at 11:36 AM


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